Water jet cutting has become quite popular over the traditional cutting techniques. A flat piece of any material is placed on the surface and is cut through the high pressure waterjet particularly controlled by the computer programming. It is the thin stream of water that passes quickly over the material allowing it to cut without heating or burning the element. The pressure of this stream is so high that it acts as a sharp knife.
Some of the common material used for cutting through this technology includes stainless steel, titanium, tool steels, wood, ceramics, granite, copper, carbon steel and many more. It is the combination of water, high pressure and abrasives that make every material ideal for water jet cutting. As compared to other cutting methods, high pressure waterjet cutting technique does not burn, melt or develop crack in the material. Hence, none of the materials undergo thermal stress through this technology. Also it is one of the method of cutting that produces the least damage to the environment.
Advantages of Using High Pressure Water Jet Cutting:
1. Smoother cutting: The high pressure waterjet cutter produces highly pressurised stream of water provides an exceptionally smoother finish. For certain materials, along with the water jet, certain abrasives are used including aluminium oxide or garnet. The main purpose of using such abrasives is to make the water jet machine quite controllable. While controlling the speed, it allows thin or thick glass and ceramic to cut smoothly.
2. Ideal for almost all material: Almost all types of materials are easily handled through high pressure waterjet. Other traditional cutting techniques might develop crack or melt the materials due to excess amount of heat. However, bullet proof glass, metals, stones and reflective and uneven surfaces can be easily handled through this. Hence, with one tool, all types of materials can be cut precisely and with a great detail. For example the cutting of a piece of glass with other methods will lead to scattering of glass pieces all over.
3. No HAZ (Heat Affected Zone): Water jet cutting technique generally involves cooler cutting methods. Hence, the biggest advantage of using this machinery is that no heat affected zone occurs. Cold cutting not only enables clean cuts but it even increases the safety of the operators as it eliminates the risk of burning or other related consequences. Only water is used here and no other hazardous element is applied.
4. Reduces additional finishing cost: It is the cold cutting technique of high pressure waterjet that there are no any distortions in the metallic materials. The cut is so fine that it neither breaks nor develops crack. Immediate and high quality cut provides precision result. Hence, one doesn’t need to incur any additional amount on the final finishing. This not only accelerates the cutting process but increases the overall efficiency making it cost effective.
5. Does not produce hazardous waste materials: Every industry in the modern days is looking for environment friendly alternatives in order to carry out the production processes. One of the significant advantages of using high pressure waterjet technology is that it does not produce any kind of hazardous waste. Neither fumes nor any toxic gases are produced which might pollute the surroundings and can be dangerous for the workers.
Regardless of the shape, size and features of the material, water jet cutting technology can cut any type of materials in any shape. Due to the high pressure created at the pinpoint, it provides greater accuracy for a smooth cut or making holes in it.
When a business includes such technologies in their production processes, it consequently saves lots of time and money which can particularly be used for other purposes like marketing. Think again and make the complicated projects easy going while including such technology. Featured with omni directional cutting (ability to cut in almost all directions), it is becoming quite popular in the world of metal cutting technology.